Aseptic filling - General overview

Product description

Necessary prior knowledge:

none

Modules & Topics:

Construction and organization of aseptic filling line

• Integrated machine modules
• Line control by process control system (PCS)
• Line protocol by line data system (LDS)

Aseptic filling systems

• Filling by volume or weight
• Filling of still products, slurry products, carbonated products

Protection of product by aseptic processes

• Sterilization of preforms (or bottles) and caps
• Cleaning and sterilization processes of aseptic line

Protection of product organized by customer

• Hygiene around aseptic line
• Ambient conditions around aseptic line

KRONES tasks for success of aseptic filling

• Installation, validation
• Catalogue of hygiene measures
• Training of staff

Operational processes

• Starting a process (e.g. production, CIP)
• Supervising a process on HMI

Aseptic processes

• Brief introduction to interaction of machine modules during aseptic filling, cleaning, sterilization

Check of sterile filters on regular base

• Type and location of sterile filters on P&ID
•  Lifetime and conditions for change

Troubleshooting

• Basic understanding how to troubleshoot with the help of HMI and process knowledge

Safety

• Safety regulations for handling H2O2
• PPE